Time:2024-07-09 Views:1 source:HF welding and cutting machine
1、 Flower roller price - Flower roller cutting process
In the manufacturing process of roller making mechanical equipment, we will use tools such as carving rollers. Now let's introduce the main process of carving rollers.
1. Grind the new or old rollers to a diameter that is about 0.5mm smaller than the specified diameter.
2. Sandblasting the surface of the grinding roller can improve the bonding strength between the coating and the base roller, and the bottom layer can improve the corrosion resistance of the roller.
3. A ceramic coating with a thickness of approximately 0.3~0.5mm was prepared using plasma spraying method. When preparing high wire rollers, it is usually required that the coating porosity be less than 1%.
4. Polish the ceramic coating with a diamond grinding wheel to meet the outer diameter size and accuracy requirements, and then polish the surface of the carving roller to a mirror like state.
5. A computer-controlled laser engraving machine is used to carve dots according to the specified number of lines, depth, and graphics.
The carving roller is suitable for pressing the concave and convex patterns of plastic sheets, films, aluminum foils, leather, hard boards, wallpapers, floor tiles, glass, paper, etc., to improve the surface aesthetics of products, strengthen anti-counterfeiting, trademark protection, and other effects. And can develop carving rollers with different patterns according to customer requirements.
2、 Flower roller price - CNC engraving roller cutting processing precautions
The operation method of on-site cutting (grinding) method is as follows: Install a dedicated tool holder on the frame of the crusher, with its movement trajectory parallel to the axis of the flower roller. Start the crusher and use the manual feeding mechanism to cut off the flower rollers. When using this method, the following precautions should be taken:
The running trajectory of the tool holder is parallel to the roller axis, avoiding taper after cutting and affecting roller breakage.
For high hardness rollers, the surface linear speed cannot exceed the cutting speed allowed by the tool, otherwise measures should be taken to reduce the speed to avoid damaging the tool;
For high hardness flower rollers, cutting is not possible, and grinding can be carried out using a grinding head according to the cutting method.
The carving roller can directly process various lines of grid and concave convex patterns on the surface of the steel roller, without the need for pre plating copper and iron walls on the roller surface. It has a long service life, uniform patterns, and is suitable for composite gluing, coating, ink transportation, polishing, etc. The engraving roller is mainly used for sizing and coloring. Used in industries such as plastics, leather, leather, papermaking, and cardboard machinery.
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