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Leather embossing machine wholesaler.What is the difference between ultrasonic embossing machines and traditional embossing machines?

Time:2024-05-07 Views:1 source:HF welding and cutting machine

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  Ultrasonic embossing machines and traditional embossing machines are both embossing equipment used for processing materials such as textiles, leather, and plastics, but their working principles and effects differ significantly.

  1、 Working principle

  1. Traditional embossing machine: Traditional embossing machines usually use mechanical or hydraulic systems to achieve texture embossing effect by applying high pressure. Through the synergistic effect of mechanical structure, pressure mechanism, and mold, the pattern creates a sense of concavity and convexity on the material.

  2. Ultrasonic embossing machine: The ultrasonic embossing machine uses an ultrasonic generator and converter to convert electrical energy into high-frequency mechanical energy, generate ultrasonic vibration, and transmit it to the embossing mold through vibration, causing resonance of the material and achieving embossing.

  2、 Impact on materials

  1. Traditional embossing machine: The pressure applied by traditional embossing machines is relatively high, which can easily cause material bending and deformation, especially on thin and soft fabrics, which can easily lead to damage. Meanwhile, due to the high pressure of traditional embossing machines, they are only suitable for thicker materials.

  2. Ultrasonic embossing machine: Ultrasonic embossing machine uses the principle of ultrasonic vibration, and compared with traditional embossing machines, the applied pressure is smaller, which can better protect the integrity of materials. Ultrasonic vibration causes resonance between material molecules, resulting in fiber relaxation, making the texture clearer and more three-dimensional, and less likely to damage the fabric.

  3、 Impact on operations

  1. Traditional embossing machine: Traditional embossing machines require experienced operators to operate and have high requirements for material temperature and pressure, requiring frequent adjustment and mastery, making operation difficult.

  2. Ultrasonic embossing machine: The ultrasonic embossing machine has the characteristics of automatic temperature control, no need for preheating, and one click operation, making it simpler and more convenient to use. The operator only needs to set the corresponding parameters, and the machine can run automatically, greatly improving production efficiency.

  4、 The impact on embossing effect

  1. Traditional embossing machine: Traditional embossing machines generate a sense of concavity and convexity by applying high pressure, making the texture more obvious, but the three-dimensional sense is relatively low, sometimes unable to meet special texture requirements.

  2. Ultrasonic embossing machine: The ultrasonic embossing machine uses the principle of ultrasonic resonance to create smaller bumps and texture details through high-frequency vibration, which can achieve higher precision and more three-dimensional effects, meeting personalized and special requirements.

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high frequency embossing machine